Operation CHARM: Car repair manuals for everyone.

EGR Cooler - Installation







INSTALLATION





1. Using a new gasket, position the bypass valve assembly to the EGR cooler body (5). Tighten screws to 10 Nm (88 in. lbs.).
2. Position EGR cooler (7) and install mounting screws. Tighten to 10 Nm (88 in. lbs.).
3. Install EGR cooler to exhaust manifold tube (11). Tighten bolts to 20 Nm (14 ft. lbs.) and nuts to 20 Nm (14 ft. lbs.).
4. Install EGR cooler to EGR valve tube (1). Tighten bolts to 20 Nm (14 ft. lbs.).
5. Install coolant hoses.
6. Install vacuum line.
7. Fill cooling system Service and Repair.
8. Install engine cover .