Operation CHARM: Car repair manuals for everyone.

Step 21 - 30









ASSEMBLY

CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.

NOTE: If transaxle is being overhauled (clutch and/or seal replacement), the TCM/PCM Quick Learn procedure must be performed Testing and Inspection.





21. Install output gear stirrup (1) with serrated side out.




22. Install retaining strap (1).
23. Install strap bolts (3) but do not tighten at this time.




24. Rotate stirrup (2) clockwise against flats of retaining bolt.




25. Torque stirrup strap bolts to 23 Nm (204 in. lbs.).




26. Bend tabs (1) on strap up against flats of bolts.




27. Install new transfer shaft bearing cone (2) using Installer 6052 (1).




28. Using Remover/Installer 5049A (1), install transfer shaft (2).




29. Using Snap Ring Pliers 6051 (1), install transfer shaft bearing snap ring (2).




30. Using an arbor press (1) install transfer shaft bearing cup into retainer using Installer 6061(3). Use removed bearing cup to support retainer (4).