Step 41 - 50

ASSEMBLY

CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.

NOTE: If transaxle is being overhauled (clutch and/or seal replacement), the TCM/PCM Quick Learn procedure must be performed Testing and Inspection.




41. Install low/reverse reaction plate flat snap ring (2) insure you do not scratch clutch plate (3).




42. Install remaining low/reverse clutch disc (1).




43. Install low/reverse reaction plate with flat side up (1).




44. Use as a reference while installing tapered snap ring.




45. Install tapered snap ring (with tapered side up) (2).




46. Set up dial indicator (1) to measure low/reverse clutch clearance. Press down on clutch pack with finger and zero dial indicator. Low/Reverse clutch pack clearance is 0.89-1.47 mm (0.035-0.058 in.) . Set up indicator and record measurement in four places. Take average of readings and select the proper low/reverse reaction plate to achieve specifications.









47. Install 2/4 clutch pack (1, 2).




NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

48. Orient 2/4 clutch return spring to retainer (3).




49. Install 2/4 clutch retainer to transaxle (1, 2).




50. Using Compressing Tool 5058-A (1), compress 2/4 clutch return spring just enough to install snap ring (3).
51. Install snap ring.