Operation CHARM: Car repair manuals for everyone.

Step 61 - 70









ASSEMBLY

CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.

NOTE: If transaxle is being overhauled (clutch and/or seal replacement), the TCM/PCM Quick Learn procedure must be performed Testing and Inspection.

61. Measure the input shaft end play with the transaxle in the vertical position. Input shaft end play must be within 0.005 to 0.025 inch. For example, if end play reading is 0.055 inch, select No. 4 Thrust Plate which is 0.071 to 0.074 thick. This should provide an input shaft end play reading of 0.020 inch which is within specifications.
62. Refer to the No. 4 thrust plate chart NO. 4 THRUST PLATE CHART to select the proper No. 4 thrust plate.









63. Install input clutch assembly (1).




64. Install #1 caged needle bearing (1) note: tanged side out (2).

CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.





65. Install cooler bypass valve (1) with o-ring end towards rear of case.




66. Install oil pump gasket (1).




67. Install oil pump (1).




68. Install oil pump-to-case bolts (1) and torque to 27 Nm (20 ft. lbs.).




69. Install low/reverse accumulator (1).




70. Install low/reverse accumulator plug (2).