Part 4

ASSEMBLY - Continued

73. Remove plug at case (3).
74. Install compounder End Play Tool (2) through the hole in the front case.
75. Install Dial Indicator (1) onto End Play Tool.
76. Use moderate downward pressure on End Play Tool and zero Dial Indicator.
77. Use moderate upward pressure on End Play Tool and take reading from Dial Indicator.
78. Remove End Play Tool and zero Dial Indicator.
79. Adjust shim thickness in the underdrive unit to 0.010 to 0.020".
80. Install the correct (select) helical shim and assemble the underdrive compounder Underdrive Compounder Assembly - Assembly and retest.
81. Using Mopar lock AND seal adhesive install plug back into case and tighten to 24 Nm (18 ft. lbs.).









82. Install the transfer gear (underdrive compounder side) cone using Installer (3).





83. Install Holder (1) onto the transfer gear (underdrive compounder side) (2).
84. Install a new transfer gear (underdrive compounder side) nut and tighten to 271 Nm (200 ft. lbs.).
85. Use Staking Tool and stake the new nut.





86. Install the differential, bearing cups, shim and oil slinger into case.





87. Use a bead of MOPAR(R) ATF RTV (MS-GF41).
88. Install the differential cover.





89. Install the differential cover bolts (1) and tighten to 61 Nm (45 ft. lbs.).





90. Use a bead of MOPAR(R) ATF RTV (MS-GF41).
91. Install the differential output bearing cover (2) and tighten bolts to 12 Nm (105 in. lbs.).
92. Install differential oil seals into the case using installer MD998334-01.





93. Install the oil scavenger (2).





94. Install the transfer gear cover (1), use a bead of MOPAR(R) ATF RTV (MS-GF41).
95. Install transfer gear cover-to-case bolts (2) and tighten to 12 Nm (105 in. lbs.).





96. Install the park pawl tube (1) into case (2) making sure guide pin aligns with hole in case.