PCM/ECM Output Diagnosis

Circuit Description
The Engine Control Module (ECM) controls most components with electronic switches which complete a ground circuit when turned ON. These switches are arranged in groups of 4 and 7, and they are called either a Surface Mounted Quad Driver Module, which can independently control up to 4 output terminals or an Output Driver Module (ODM), which can independently control up to 7 outputs. Not all of the outputs are always used. Drivers are fault protected. If a relay or solenoid is shorted, having very low or zero resistance, or if the control side of the circuit is shorted to voltage, it would allow too much current flow into the ECM. The driver senses this and the output is either turned OFF or its internal resistance increases to limit current flow and protect the ECM and driver. The result is high output terminal voltage when it should be low. If the circuit from B+ to the component or the component is open, or the control side of the circuit is shorted to ground, terminal voltage will be low. Either of these conditions is considered to be a driver fault.

Drivers also have a fault line to indicate the presence of a current fault to the ECM's central processor. A scan tool displays the status of the driver fault lines as 0 = OK and 1 = Fault.

Diagnostic Aids
The scan tool has the ability to command certain components and functions ON and OFF. If a component or function does not have this capability, operate the vehicle during its normal function criteria to check for an open or shorted circuit.

An open or short to ground will appear in the open positions on the scan tool only when it is not commanded by the ECM or the scan tool, while a short to voltage will appear in the short positions on the scan tool only while the component is being commanded by the ECM or scan tool.

Steps 1 - 9:

Test Description
Number(s) below refer to the step number(s) on the Diagnostic Table.
1. The On-Board Diagnostic (OBD II) System Check prompts the technician to complete some basic checks and store the freeze frame and failure records data on the scan tool if applicable. This creates an electronic copy of the data taken when the malfunction occurred. The information is then stored on the scan tool for later reference.
2. A 1 in any of the positions indicates that an open or short is present in the corresponding circuit for that position.
4. An open or short to ground will appear in the open positions on the scan tool only when it is not commanded by the ECM or scan tool, while a short to voltage will appear in the short positions on the scan tool only while the component is being commanded by the ECM or scan tool.
5. Proper operation of any component of function with no 1 in any operation of the positions indicates that system operation is normal at this time.
7. The 1 disappears after disconnecting the component electrical connector. This indicates that the component or component side wiring is at fault. If the scan tool indicates a fault after disconnecting the component electrical connector and verifying that no open or short is present in the circuit, then the ECM is faulty.
8. The replacement ECM must be reprogrammed. Refer to the latest Techline procedure for ECM reprogramming.
9. If no faults have been found at this point, refer to "Diagnostic Aids" for additional checks and information.