Fuel System Diagnosis
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Circuit Description
The fuel pump is an in-tank fuel pump mounted to a fuel sender assembly. The fuel pump will remain on as long as the engine is cranking or running and the powertrain control module (PCM)/engine control module (ECM) is receiving reference pulses from the crankshaft position (CKP) sensor. If there are no reference pulses, the PCM/ECM will turn off the fuel pump two seconds after the ignition switch is turned ON or two seconds after the engine stops running. The fuel pump delivers fuel to the fuel rail and the fuel injectors, where the fuel system pressure is controlled from 284 to 325 kPa (41 to 47 psi) by the fuel pressure regulator. The excess fuel is returned to the fuel tank.
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Step 16 - 23:
Test Description
The number(s) below refer to step(s) on the diagnostic table.
2. When the engine is idling, the intake manifold vacuum is high. This vacuum is applied to the fuel pressure regulator diaphragm, offsetting the spring pressure inside the fuel pressure regulator and lowering the fuel pressure.
10. If there is fuel bleeding back through the fuel return outlet, this is due to a faulty fuel pressure regulator.
14. Another symptom often present when the fuel injectors are leaking is hard starting. Leaking fuel injectors can cause flooding.
23. Fuel leaking from the fuel pump inlet is due to a faulty one-way check valve in the fuel pump.
CAUTION: The fuel system is under pressure. To avoid fuel spillage and the risk of personal injury or fire, it is necessary to relieve the fuel system pressure before disconnecting the fuel lines.
CAUTION: Do not pinch or restrict nylon fuel lines. Damage to the lines could cause a fuel leak, resulting in possible fire or personal injury.
Fuel Pressure Relief Procedure
1. Remove the fuel cap.
2. Remove the fuel pump fuse EF16 from the engine fuse box.
3. Start the engine and allow the engine to stall.
4. Crank the engine for an additional 10 seconds.