Transmission Reconditioning Reminders

^ Always measure counter shaft end play

^ Replace all worn or failed components.

^ Thoroughly clean all components.

^ Index mark synchronizer hubs and sleeve before disassembly to ensure smooth synchronizer operation after reassembling.

^ Apply a thin bead of RTV (1/8 inch wide) only in the areas indicated in the Service Manual. Do not use RTV in areas that require seals or gaskets.

^ Torque all transmission bolts to the specifications listed in the Service Manual.

^ Lubricate the clutch splines, pilot bearing, and clutch release bearing pivot as outlined in the Service Manual.

^ Thoroughly clean the clutch housing and engine block mounting faces. They must be free of all dirt, oil, and corrosion.

^ On vehicles equipped with transmission to engine struts, torque the strut to transmission bolts first, then torque the strut to engine bolts.
In the event additional assistance is needed in the diagnosis or repair of the NP2500 transmission a New Process Gear (NPG) Hotline is available to assist you. The NPG Hotline hours are; 8:00 am to 11:30 am and 12:00 pm to 4:00 pm Eastern Standard Time.

1-800-448-1663

New York State Dealers, call 1-315-432-4110

NOTE: WHEN CALLING THE NPG HOTLINE YOU NUST HAVE THE FOLLOWING INFORMATION:
^ VEHICLE MODEL & YEAR.
^ TRANSMISSION CODES FROM THE TRANSMISSION ID TAG.
^ RESULTS OF YOUR DIAGNOSIS/INSPECTION.