Operation CHARM: Car repair manuals for everyone.

Assembly




A. WAVE SPRING INSTALLATION

1. Compress return spring with the special tool.
2. Install the wave spring.




B. CLUTCH PRESSURE PLATE/CLUTCH PLATE/CLUTCH REACTION PLATE INSTALLATION

1. Install the clutch pressure plate, clutch plates and clutch reaction plate with their missing tooth portion in alignment.




2. Install the clutch reaction plate with its beveled side directed as shown in the illustration.




C. SNAP RING INSTALLATION

Check clearance between the snap ring and clutch reaction plate. To check the clearance, hold entire circumference of the clutch reaction plate down with 50 Nm (11 lbs.) force. If clearance is out of standard value, select a snap ring to obtain the standard value.

Standard value: 0.4 - 0.6 mm (0.016 - 0.024 in.)




D. INPUT SHAFT INSTALLATION

Install The input shaft with its oil groove aligned with the oil hole in the rear clutch retainer.