Operation CHARM: Car repair manuals for everyone.

General Repair Instructions

The Dodge Ram/Cummins Turbo 5.9 Liter Diesel engine incorporates the latest diesel technology, yet it is designed to be repaired using existing repair practices performed to quality standards.

Follow all safety instructions noted in the procedures

Follow the manufacturer's recommendations for cleaning solvents and other substances used during the repair of the engine. Also, be sure to use good safety practices with tools and equipment.

Provide a clean environment and follow the cleaning instructions specified in the procedures.

Cleanliness is very important during the repair of a diesel engine. Contamination of the engine during repair will reduce the life of an engine.

Perform the inspection specified in the procedures.

Replacement of worn and damaged parts is also necessary for a successful repair - the engine can not be better than its components.

Use Genuine MOPAR Service Parts and Assemblies.

The assembly instructions have been written for reusing as many parts and assemblies as is practical. When it is necessary to replace a part or assembly, the procedure is based on the use of new or reconditioned parts.

Follow the specified disassembly and assembly procedures to avoid causing damage to the parts and to be sure that the components are correctly assembled and tightened.