Operation CHARM: Car repair manuals for everyone.

Adapter Housing Seal

REMOVAL
1. Hoist and support vehicle.
2. Remove transfer case.

Remove Adapter Housing Seal:





3. Using a suitable pry tool, or a slide hammer mounted screw, remove the adapter housing seal.

INSTALLATION
1. Clean seal bore of adapter housing of any residual sealer material from original seal.

Install Adapter Housing Seal:





2. Using Tool Handle C-4171 and Seal Installer 8208, install new seal so that the seal is located 0 ± 0.2 mm (0 ± 0.008 inch) to the seal bore face of adapter housing.
3. Install transfer case.
4. Check and add fluid to transmission as necessary. Refer to the Recommended Lubricant for proper fluid requirements.
5. Lower vehicle.