Engine Starter - Intermittent No Crank
NO: 08-53-94GROUP: Electrical
DATE: Oct. 7, 1994
SUBJECT:
Intermittent No Crank
MODELS:
1994 - 1995 (AS) Town & Country/Caravan/Voyager
1994 - 1995 (ES) Chrysler Voyager (European Market)
NOTE:
THIS BULLETIN APPLIES TO VEHICLES EQUIPPED WITH A 3.3L OR 3.8L ENGINE.
SYMPTOM/CONDITION:
Engine intermittently will not crank.
DIAGNOSIS:
Inspect the battery to starter cable connection at the starter (Refer to Illustration). If the terminal is not fully seated, perform the repair procedure.
REPAIR PROCEDURE:
This bulletin involves modifying the battery to starter cable terminal insulator at the starter connection.
1. Record the customers preset radio station selections.
2. Disconnect the ground cable from the battery.
3. Remove the battery to starter cable from the starter.
4. Grind off hard plastic material 1/8 - 5/16 in. (3 - 5 mm) as shown in the illustration.
5. Place battery to starter cable on the starter. Make sure the terminal seats flat as shown in the illustration. If the terminal does not seat flush, grind off more plastic until the terminal can seat flush.
6. Connect the battery to starter cable to the starter. Torque the nut to 75 in.lbs. (9 N-m).
7. Connect the ground cable to the battery.
8. Reprogram the customers preset radio stations and set the clock to the correct time.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No: 08-90-12-90 0.2 Hrs.
FAILURE CODE: XX - Service Adjustment