Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Alternator: Service and Repair

REMOVAL

Battery Cable At Shock Tower:




1. Disconnect battery negative cable from remote negative terminal on shock tower.
2. Unplug field circuit from generator.

Wiring Connections:




3. Remove B+ terminal cover by spreading the cover with a small flat blade tool.

Generator:




4. Remove the B+ terminal nut and wire.
5. Loosen adjusting T-bolt, but do not remove.
6. Loosen pivot bolt, but do not remove.
7. Loosen adjusting bolt to allow removal of the generator drive belt.
8. Remove adjusting T-bolt.
9. Remove pivot bolt.
10. Remove ABS braking unit by removing the two lower plate mounting bolts.
11. Remove Coolant Overflow bottle.
12. Remove by sliding alternator under the air conditioning lines towards passenger side of vehicle.
13. Remove generator from vehicle.

INSTALLATION
1. For installation, reverse above procedures. Tighten all fasteners to the proper torque. Refer to the Torque Specifications chart.