Water Pump: Service and Repair

REMOVAL
1. Drain Cooling System.
2. Remove Poly-V Drive Belt.
3. Remove right front lower fender shield.
4. Remove pump pulley bolts and remove pulley.

Water Pump:

5. Remove pump mounting screws. Remove water pump.
6. Remove and discard O-ring seal.
7. Clean O-ring groove and O-ring surfaces on pump and chain case cover. Take care not to scratch or gouge sealing surface.

INSTALLATION

Water Pump Body:

1. Install new O-ring into groove.
2. Install pump to chain case cover. Torque screws to 12 Nm (105 inch lbs.)
3. Rotate pump by hand to check for freedom of movement.
4. Position pulley on pump. Install screws and torque to 30 Nm (250 inch lbs.).
5. Install drive belt.
6. Install right front lower fender shield.
7. Refill Cooling System. See Refilling Cooling System.