Operation CHARM: Car repair manuals for everyone.

Removal and Installation Warnings

NOTE: The ABS uses an electronic control module, the Controller Antilock Brake (CAB). This module is designed to withstand normal current draws associated with vehicle operation. Care must be taken to avoid overloading the CAB circuits. In testing for open or short circuits, do not ground or apply voltage to any of the circuits unless instructed to do so for a diagnostic procedure. These circuits should only be tested using a high impedance multi-meter or the DRB tester. Power should never be removed or applied to any control module with the ignition in the ON position. Before removing or connecting battery cables, fuses, or connectors, always turn the ignition to the OFF position.

CAUTION:
- Use only factory wiring harnesses. Do not cut or splice wiring to the brake circuits. The addition of after-market electrical equipment (car phone, radar detector, citizen band radio, trailer lighting, trailer brakes, ect.) on a vehicle equipped with antilock brakes may affect the function of the antilock brake system.

- Only the recommended jacking or hoisting positions for this vehicle are to be used whenever it is necessary to lift a vehicle. Failure to raise a vehicle from the recommended locations could result in lifting a vehicle by the hydraulic control unit mounting bracket. Lifting a vehicle by the hydraulic control unit mounting bracket will result in damage to the mounting bracket and the hydraulic control unit.

- Certain components of the ABS System are not intended to be serviced individually. Attempting to remove or disconnect certain system components may result in improper system operation. Only those components with approved removal and installation procedures in this manual should be serviced.

- Brake fluid will damage painted surfaces. If brake fluid is spilled on any painted surfaces, wash off with water immediately.

- When performing any service procedure on a vehicle equipped with ABS do not apply a 12 volt power source to the ground circuit of the pump motor in the CAB. Doing this will damage the pump motor and will require replacement of the HCU.

NOTES:
- The following are general cautions which should be observed when servicing the ABS system and/or other vehicle systems. Failure to observe these precautions may result in ABS System component damage.

- If welding work is to be performed on the vehicle, using an electric arc welder, the CAB connector should be disconnected during the welding operation.

- The CAB 25 way connector connector should never be connected or disconnected with the ignition switch in the ON position.

- Many components of the ABS System are not serviceable and must be replaced as an assembly. Do not disassemble any component which is not designed to be serviced.