Operation CHARM: Car repair manuals for everyone.

Air Door: Service and Repair






REMOVAL

WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS, REFER TO AIR BAGS AND SEAT BELTS/AIR BAGS BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.

Blend-Air Door
1. Remove the heater-A/C housing from the vehicle, and disassemble the housing halves. Refer to: Heating and Air Conditioning, Housing Assembly HVAC, Service and Repair, Service and Repair

Blend Air Door:






2. Lift the blend-air door pivot shaft out of the pivot hole in the bottom of the heater-A/C housing.
3. Reverse the removal procedures to install.

Heat-Defrost Door
1. Remove the heat-defrost door actuator from the heater-A/C housing.
2. Disassemble the heater-A/C housing halves.
3. Remove the heat-defrost door from the heater-A/C housing.
4. Reverse the removal procedures to install.

Panel-Defrost Door
1. Remove the panel-defrost door actuator from the heater-A/C housing.
2. Remove the defroster and demister duct adapter from the heater-A/C housing.
3. Lift the panel-defrost door out of the top opening of the heater-A/C housing.
4. Reverse the removal procedures to install.

Recirculation Air Door
1. Remove the heater-A/C housing from the vehicle.
2. Unsnap the recirculation air door vacuum actuator link clip and disengage the link from the recirculation air door lever.
3. Using a trim stick or another suitable wide flat-bladed tool, gently pry the retainer off of the recirculation air door pivot shaft.
4. Remove the recirculation air door through the outside air intake opening on the top of the heater-A/C housing.
5. Reverse the removal procedures to install.