Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Emissions
- Generals
- Safety
- Recall - Cab and Radiator Support Mounting Bolt Defect
- Recall 98V208000: Cab To Frame Bolts Defect
- Recall 98V076000: Seat Attaching Riser Welds Incorrect
- Recall 99V115000: Hydraulic Clutch Assembly Defect
- Recall - Hydraulic Clutch
- Recall 98V209000: Vehicle Speed Sensor/Controller Defect
- Recall - Diesel Fuel Tube
- Recall 02V161000: Throttle Linkage Joint Corrosion
- Recall - Diesel Engine Throttle Linkage
- Recall 99V002000: Unexpected Air Bag Deployment
- Recall 98V075000: Possible Hub Fatigue Fracture
- Recall - Unexpected Engine Speed Increase
- Recall - Secondary Hood Latch Lubrication
- Recall 98V207000: Fuel Pump May Fracture
- Recall 98V182000: Possible Fuel Line Leak
- Recall - Trailer Hitch Reinforcement Brackets
- Recall 00V107000: Trailer Hitch Bracket Defect
- Recall - Front Outer Seat Belt Buckles
- Recall 98V105000: Seat Belt Buckle Defect
- Customer Interest
- Fuel Gauge - Reads Full for an Excessive Time
- Thermostat - Diesel Engine Overheating
- Splash Guards - Discolored Due to Tailpipe
- Cargo Box Area - `Oil Canning' Type Noise
- Ball Joint - Steering Slow To Return To Center
- Suspension - Curb Height Too High to Attach Trailer
- Squeaking/Clicking Noises From Rear Leaf Springs
- Steering Column - Clicking When Using Gear Selector
- Steering Column - Squeaking/Creaking Sound
- Battery - Dead/Glove Box Lamp Stays ON
- Oil Pressure Gauge - Intermittent Operation
- MIL ON, Erroneous DTC P0107 Set
- Throttle Linkage - Vehicle Bucks on Light Acceleration
- Accelerator Pedal - Buzzing Noise
- TCM - MIL ON/DTC P1763 Set
- Radio - Interference To/From Two Way Radio Receiver
- Two Way Radio - Intermittent Poor Reception
- Engine Oil Dipstick - Incorrect From Factory
- Fog Lamps - Delayed Operation
- Headlamp Switch Knob - Pulls Out of Headlamp Switch
- Park Brake Handle - Doesn't Return to Rest Position
- Entertainment Device - Front Door Speaker Buzz
- Clutch Pedal - Low Growling Sound
- Window Channel - Rattle From Door Area
- Front Door - Contacts Cargo Door/Paint Chips
- Seat Belt Retractor - Clicking,Rattling,or Ratcheting
- Seat Belt Retractor Cover - Bezel Comes Loose
- Rear Sliding Window - Hard to Open, Won't Stay Latched
- Wipers/Washers - Wipers Smear or Streak Windshield
- Drivers Side Power Mirror - Vibrates While Driving
- Center Armrest Hinge Cover - Broken
- Power Steering - Hissing Sound
- Instrument Panel - Creak/Squeak
- Paint - Surface Fogging or Whitening
- A/T - Buzz/Whining in Reverse When Cold
- Ash Tray Lamp - Blue-Green to Bright White Change
- Seat Vertical Adjuster - Stuck In Up/ Down Position
- RKE Transmitter - Premature Battery Failure
- Side Cowl Panel - Water Leaks To The Interior
- Turbocharger Wastegate - Low Engine Power
- Engine - Hard Starting/No Start/Reduced Power
- M/T - 5Th Gear Inoperative
- Factory Modifications
- Superceded Bulletins
- 23-08-00B - 11/24/00
- 18-05-00A - 06/23/00
- 18-05-00 - 09/15/00
- Instrument Panel - Creaking Noise
- Paint - Fogging/Milky Appearance
- Outside Rearview Mirror Glass - Replacement
- Outside Mirror - Glass Replacement
- Outside Mirror Glass - Replacement
- Radio Transmitting Equipment - Installation
- Radio - Interference To/From Two-Way Radio Receivers
- Child Seat Tether Anchor - Parts/Labor Identification
- Child Seat Tether Anchors - Parts/Labor Identification
- Child Seat - Tether Anchor Installation
- Airbag - On/Off Switch Availability
- Rear Leaf Springs - Squeaking/Clicking Noise
- Rear Leaf Springs - Squeaking Noise
- Electrical - Wire Splice Procedure Revision
- M/T - Loss of Fifth Gear
- A/T - Diagnostic Teardown Procedures
- A/T - Diagnostic Tear-Down Procedure
- Automatic Transmission - Diagnostic Teardown Procedure
- A/T - Diagnostic Teardown Procedure
- Throttle Linkage - Vehicle Bucking
- Radio Receivers (2-Way) - Poor Reception
- Two Way Radio Receivers - Intermittent Interference
- Engine Controls - Flash Reprogramming Failure
- Engine Controls - Co-Pilot Support/Cable Selection
- MIL - Erroneously ON, DTC P1763 Set
- Engine Controls - Generic Cummins ECM Programming
- PCM - Flash Programming Failure Recovery
- A/T - Fluid Usage
- Front Hub Seal - Grease Purge Explanation
- A/T - ATF Usage List
- Engine - Spark Knock
- All Technical Service Bulletins
- Body/Frame - Welded Sheet Metal Repairs And Replacements
- Body - Don't Apply Corrosion Protection On Plastic Panels
- Body - Front Bumper Fascia Repair For License Bracket Holes
- Collision - Safety Cert./Tire Press. Label Replacement
- Steering/Suspension - Wheel Hub/Bearing Inspection COLL.
- Wheels - Reconditioned Wheel Usage
- Restraints - Replacement Seat Covers/Seat Cover Repairs
- Restraints - Use Of Salvaged Restraint System Components
- Body/Frame - Structural Repair Components
- Body/Frame - Usage Of Heat For Repair
- Brakes - Brake Dust Precaution Update
- Instruments/Electrical - Test Revisions
- A/C - System Leak Detection
- A/C - System Sealer Usage Prohibition
- A/C - Wiring Schematic Revisions
- Steering/Suspension - Drift Diagnosis and Repair
- Steering - Component Torque Specification Revision
- Fuel System/Engine Controls - Manual Revisions
- Fuel Filter - Requirements
- Fuel Gauge - Reads Full for an Excessive Time
- Asbestos Fiber Brake Linings - Service Precautions
- Front Hub Seals - Grease Purge Explanation
- Thermostat - Diesel Engine Overheating
- Recall - Cab and Radiator Support Mounting Bolt Defect
- Splash Guards - Discolored Due to Tailpipe
- Cargo Box Area - `Oil Canning' Type Noise
- Ball Joint - Steering Slow To Return To Center
- Suspension - Curb Height Too High to Attach Trailer
- Driveline - Vehicle Surge/Vibration Diagnosis
- Steering/Suspension - Stabilizer Bar Torque Revision
- Squeaking/Clicking Noises From Rear Leaf Springs
- Recall 98V208000: Cab To Frame Bolts Defect
- Recall 98V076000: Seat Attaching Riser Welds Incorrect
- Steering Column - Clicking When Using Gear Selector
- Steering Column - Squeaking/Creaking Sound
- A/T/Ignition - Mis-Fire Test/TC Clutch Service Revisions
- Recall 99V115000: Hydraulic Clutch Assembly Defect
- Recall - Hydraulic Clutch
- Engine Controls/Charging System - Manual Updates
- Engine Controls - Generic Engine Module Programming
- Engine/Engine Controls - Manual Revisions
- Recall 98V209000: Vehicle Speed Sensor/Controller Defect
- Wiper Module - CTM Mandatory PROM Update
- Brakes - Master Cylinder Repair Revisions
- Brakes - Wheel Cylinder Bore Size Manual Updates
- Brakes - Teves Mark IV/Teves Mark 20 ABS Revisions
- Brakes - Teves Mark 20 ABS System Test Revisions
- Battery - Dead/Glove Box Lamp Stays ON
- Oil Pressure Gauge - Intermittent Operation
- Recall - Reprogram ECM for NOx Emission
- Recall - Reprogram ECM to Lower NOx Emission
- MIL ON, Erroneous DTC P0107 Set
- Engine Controls - Flash Programming Failure Recovery
- Recall - Diesel Fuel Tube
- High Pressure Fuel Line - Service Precautions
- Throttle Linkage - Vehicle Bucks on Light Acceleration
- Recall 02V161000: Throttle Linkage Joint Corrosion
- Recall - Diesel Engine Throttle Linkage
- Accelerator Pedal - Buzzing Noise
- TCM - MIL ON/DTC P1763 Set
- Radio - Interference To/From Two Way Radio Receiver
- Radio Communication Equipment - Recommendations
- Interior - Seat Belt Cinch Bar Service
- Airbag/Clock Spring - Service
- Driver Airbag - Trim Cover Service
- Recall 99V002000: Unexpected Air Bag Deployment
- Two Way Radio - Intermittent Poor Reception
- Engine - Some Oil Filters May Cause Damage
- Recall 98V075000: Possible Hub Fatigue Fracture
- Engine Oil Dipstick - Incorrect From Factory
- Fog Lamps - Delayed Operation
- Headlamp Switch Knob - Pulls Out of Headlamp Switch
- Park Brake Handle - Doesn't Return to Rest Position
- ABS/TCS - Diagnostic Test Revisions
- Brakes - Teves Mark IVG and Mark 20 ABS Revisions
- Brakes - Kelsey Hayes EBC2 and EBC325 ABS Revisions
- Brakes - Teves Mark 20 ABS, Manual Revisions
- Brakes - Teves Mark 20 ABS System Revisions
- Brakes - Kelsey Hayes EBC 2 and EBC 3 ABS Revisions
- Body - Gap and Flushness Requirements
- Airbag - NHTSA Authorized Deactivation
- Antitheft System - Starting Difficulties
- Leak Detection Pump - Monitor Test
- Auto Computers - Y2K Effects
- Recall - Unexpected Engine Speed Increase
- Generic Scan Tool - Reference Information
- Engine Controls/Fuel System - Manual Revisions
- Engine Controls - Co-Pilot Support/Correct Cable Usage
- Recall - Secondary Hood Latch Lubrication
- Entertainment Device - Front Door Speaker Buzz
- Clutch Pedal - Low Growling Sound
- Differential Cover - Updated Sealer and Fluid
- Window Channel - Rattle From Door Area
- Front Door - Contacts Cargo Door/Paint Chips
- Seat Belt Retractor - Clicking,Rattling,or Ratcheting
- Seat Belt Retractor Cover - Bezel Comes Loose
- Rear Sliding Window - Hard to Open, Won't Stay Latched
- Wipers/Washers - Wipers Smear or Streak Windshield
- Drivers Side Power Mirror - Vibrates While Driving
- Outside Rearview Mirror - Glass Replacement
- Center Armrest Hinge Cover - Broken
- Power Steering - Hissing Sound
- CD Player - CD Compatibility
- Diesel Engine - Engine Mount Installation Revision
- A/T - ATF+4 Fluid Usage/Applications
- Recall 98V207000: Fuel Pump May Fracture
- Engine - Hard Starting Diagnosis
- Diesel Engine - Injection Pump Timing Graphic Revision
- Instrument Cluster Bezel - Removal Procedure
- Instrument Panel - Creak/Squeak
- Wiring - Revised Splicing Procedure
- Electrical - Wiring Schematics Revisions
- Recall 98V182000: Possible Fuel Line Leak
- Radio - Connector Repair Kit
- Paint - Thin Or Blotchy Inspection Procedure
- Paint - Surface Fogging or Whitening
- Cargo Net - Eliminated From Production
- A/T - Buzz/Whining in Reverse When Cold
- Ash Tray Lamp - Blue-Green to Bright White Change
- Recall - Trailer Hitch Reinforcement Brackets
- Recall 00V107000: Trailer Hitch Bracket Defect
- Differential - Lubricant and Sealing Requirements
- Seat Vertical Adjuster - Stuck In Up/ Down Position
- RKE Transmitter - Premature Battery Failure
- Side Cowl Panel - Water Leaks To The Interior
- Recall - Front Outer Seat Belt Buckles
- Recall 98V105000: Seat Belt Buckle Defect
- Steering - Power Steering Fluid Usage
- Turbocharger Wastegate - Low Engine Power
- Recall - Diesel Fuel Heater Relay Circuit Defect
- Engine - Hard Starting/No Start/Reduced Power
- Engine - High Driveability Index Fuels
- Fuel Pressure Gauge Adapter - Usage
- Idle Speed - Effects of Incorrect Adjustment
- Air Bag System - ON-OFF Switch Availibility
- Air Bag - On/Off Switches
- Child Seat - Tether Anchor Part Numbers and Labor Time
- Child Seat Tether Anchor - Labor/Parts Identification
- Door Trim Panel Retainer Clip - Attachment Breakage
- A/T - ATF + 4 Fluid Usage
- M/T - 5Th Gear Inoperative
- A/T - Repair/Replacement Guidelines
- Restraints - Child Seat Tether Installation
- Body - Paint Overspray Removal Procedures
- Paint - Clearcoat Blending During Refinish Process