Operation CHARM: Car repair manuals for everyone.

EGR Valve: Service and Repair

The EGR valve and Electrical EGR Transducer are serviced as an assembly.

REMOVAL

EGR System Service:




1. Disconnect the electric and vacuum connectors from the electric EGR transducer.
2. Remove EGR valve mounting bolts.
3. Clean all gasket surfaces and discard old gaskets. Check for any signs of leakage or cracked surfaces. Repair or replace as necessary.

INSTALLATION
1. Install EGR valve and new gasket on intake manifold. Tighten mounting bolts to 22 Nm (200 in. lbs.) torque.
2. Connect the electrical and vacuum connectors to the electric EGR transducer.