Upper Sliding Door Roller: Service and Repair

UPPER HINGE

REMOVAL

1. Open sliding door, do not latch open.

Fig. 25:

2. Remove screw attaching upper stop bracket to upper roller bracket (Fig. 25).
3. Remove stop bracket from vehicle.
4. Place a padded block between the open sliding door and the roof rail.
5. Mark outline of upper hinge bracket on sliding door.

Fig. 26:

6. Remove bolts attaching upper roller to sliding door (Fig. 26).
7. Remove upper hinge from door.
8. Slide roller out of rear end of roof upper channel.
9. Remove upper hinge from vehicle.

INSTALLATION

1. Place upper hinge in position on vehicle (Fig. 26).
2. Slide roller into rear end of roof upper channel.
3. Place upper hinge in position on door.
4. Align outline marks on sliding door to upper roller bracket
5. Install bolts attaching upper hinge to sliding door.
6. Remove padded block from between sliding door and roof rail.
7. Place stop bracket in position on vehicle.
8. Install screw attaching upper stop bracket to upper roller bracket (Fig. 25).
9. Verify sliding door alignment and operation. Adjust as necessary.