Headlamp: Adjustments

Headlamps can be aligned using the screen method provided. Alignment Tool C-4466-A or equivalent can also be used. Refer to the instructions provided with the tool for proper procedures.

Vehicle Preparation For Headlamp Alignment
1. Verify headlamp dimmer switch and high beam indicator operation.
2. Correct defective components that could hinder proper headlamp alignment.
3. Verify proper tire inflation.
4. Clean headlamp lenses.
5. Verify that luggage area is not heavily loaded.
6. Fuel tank should be FULL. Add 2.94 kg (6.5 lbs.) of weight over the fuel tank for each estimated gallon of missing fuel.

Lamp Alignment Screen Preparation

Headlamp Alignment Screen:

1. Position vehicle on a level surface perpendicular to a flat wall 7.62 meters (25 ft) away from front of headlamp lens.
2. If necessary, tape a line on the floor 7.62 meters (25 ft) away from and parallel to the wall.
3. Measure from the floor up 1.27 meters (5 ft) and tape a line on the wall at the centerline of the vehicle. Sight along the centerline of the vehicle (from rear of vehicle forward) to verify accuracy of the line placement.
4. Rock vehicle side-to-side three times to allow suspension to stabilize.
5. Jounce front suspension three times by pushing downward on front bumper and releasing.
6. Measure the distance from the center of headlamp lens to the floor. Transfer measurement to the alignment screen (with tape). Use this line for up/down adjustment reference.
7. Measure distance from the centerline of the vehicle to the center of each headlamp being aligned. Transfer measurements to screen (with tape) to each side of vehicle centerline. Use these lines for left/ right adjustment reference.

Headlamp Alignment
A properly aimed low beam headlamp will project a high intensity light pattern on the screen with the horizontal cut-off line aligned with the tape line 130 mm. (5.12 in.) below the headlamp centerline. The intersection of the horizontal and 15 degree cut-off lines in the projected pattern should align to the intersection of the headlamp centerline vertical tape line and the tape line 130 mm (5.12 in.) below the headlamp horizontal centerline. The high beam pattern should be correct when the low beams are aligned properly.

Fig.13 Headlamp Adjustment Screws:

To adjust low beam headlamp, rotate alignment screws to achieve the specified aim.