Operation CHARM: Car repair manuals for everyone.

Removal

NV133 - Transfer Case
REMOVAL
1. Shift transfer case into 2WD.
2. Raise vehicle.
3. Drain transfer case lubricant.
4. Mark front and rear propeller shafts for alignment reference.
5. Support transmission with jack stand.
6. Remove rear crossmember and skid plate, if equipped.
7. Disconnect front and rear propeller shafts at transfer case.
8. Disconnect transfer case shift motor and mode sensor wire connectors.
9. Disconnect transfer case vent hose.
10. Support transfer case with transmission jack.
11. Secure transfer case to jack with chains.






12. Remove nuts attaching transfer case to transmission (Fig. 2).
13. Pull transfer case and jack rearward to disengage transfer case.
14. Remove transfer case from under vehicle.