Service Procedure

1. Open the hood.





2. Remove the three (3) left front wheelhouse splash shield screws from the fender (Figure 1).

3. Remove the electrical connector push pin fastener from the splash shield.

4. Remove the five (5) remaining splash shield screws and then remove the wheelhouse splash shield (Figure 1).





5. Loosen the charge air cooler-to-intake manifold boost tube clamp on the driver's side of the charge air cooler (Figure 2).





6. Loosen the boost tube clamp at the intake manifold (Figure 3).

7. Remove the boost tube and set it aside.





8. Using Miller Special Tool # 8218, disconnect the transmission cooler line quick-connect fitting from the air-to-oil cooler at the lower driver's side of the radiator (Figure 4).

9. Disconnect the torque converter drain back valve and hose assembly from the metal cooler line coming from the water-to-oil cooler. The water-to-oil cooler is located above the starter on the rear driver's side of the engine (Figure 4).

10. Discard the drain back valve and hose assembly.

11. Connect the new drain back valve and hose assembly to the metal cooler line coming from the water-to-oil cooler (Figure 4). Tighten the valve to 275 in-lbs (31 N.m).

12. Connect the quick connect fitting on the drain back valve assembly to the air-to-oil cooler (Figure 4). Pull back on the fitting to ensure that it is fully connected.

13. Install the boost tube assembly.

14. Tighten the boost tube clamp at the intake manifold connection to 95 in-lbs (11 Nm) (Figure 3).

15. Tighten the boost tube clamp at the charge air cooler connection to 95 in-lbs (11 Nm) (Figure 2).

16. Install the front left wheelhouse splash shield. Position the front edge of the splash shield into the support bracket on the bumper (Figure 1).

17. Install the five (5) inner splash shield screws (Figure 1).

18. Install the three (3) splash shield to fender screws (Figure 1).

19. Connect the electrical connector push pin fastener to the splash shield.

20. Check the transmission fluid level and add additional ATF+4 transmission fluid (Mopar P/N 05013457AA) as required and recheck level.