Operation CHARM: Car repair manuals for everyone.

Headliner: Service and Repair

HEADLINER

REMOVAL


1. Remove sun visors and vanity mirrors.
2. Remove sun visor center supports.
3. Remove grab handles, if equipped.
4. If equipped, remove coat hooks.
5. If equipped, remove overhead rail console system.
6. Remove A-pillar trim covers. Refer to Trim Panel.

Fig. 20:




7. Remove B-pillar upper trim covers (Fig. 20). Refer to Trim Panel.

Fig. 21:




8. Remove C-pillar upper trim covers (Fig. 21). Refer to Trim Panel.
9. Remove D-pillar trim covers. Refer to Trim Panel.
10. Remove liftgate opening header trim.
11. If equipped, remove overhead console screws.
12. If equipped, remove reading lamps.
13. Remove dome lamp.

Fig. 22:




14. Remove push in locking fasteners attaching headliner to rear roof header and roof bows (Fig. 22).
15. Remove Overhead Rail Console System with DVD Player and related parts, if equipped.
16. Remove wiring connections.

Fig. 23:




Fig. 24:




Fig. 25:




Fig. 26:




17. Remove headliner from roof. (Fig. 23) (Fig. 24) (Fig. 25) (Fig. 26).
18. Extract headliner through liftgate opening.

Fig. 27:




19. With the overhead rail system, second roof bow rail console bracket (Fig. 27).

Fig. 28:




20. With the overhead rail system, forth roof bow rail console bracket (2) (Fig. 28).

INSTALLATION

Fig. 29:




Fig. 30:




With overhead rail system, install second (Fig. 29) and/or forth (Fig. 30) roof bow console bracket(s), if necessary.

Fig. 31:




Fig. 32:




Fig. 33:




Fig. 34:




1. Insert headliner through liftgate opening. (Fig. 31) (Fig. 32) (Fig. 33) (Fig. 34)
2. Place headliner in position on roof.
3. Connect wire connectors.

Fig. 35:




4. With the overhead rail system, ensure that wire connectors for the DVD player and the heater A/C control are position through the opening (Fig. 35).
5. Install left sun visor support.

Fig. 36:




6. Install push in locking fasteners attaching headliner to rear roof header and bows (Fig. 36).
7. Install right sun visor support.
8. Install sun visors and vanity mirrors.
9. If equipped, install roof rail modules.
10. If equipped, install coat hooks.
11. Install grab handles, if equipped.
12. Install dome lamp.
13. If equipped, install reading lamp.
14. If equipped, install overhead rail console system.
15. Install liftgate opening header trim.
16. Install D-pillar trim covers.

Fig. 37:




17. Install C-pillar upper trim covers (Fig. 37).

Fig. 38:




18. Install B-pillar upper trim covers (Fig. 38).
19. Install A-pillar trim covers.