Operation CHARM: Car repair manuals for everyone.

Part 1




The instrument cluster is an ElectroMechanical Instrument Cluster (EMIC) that is located in the instrument panel above the steering column opening, directly in front of the driver. The remainder of the EMIC, including the mounts and the electrical connections, are concealed within the instrument panel behind the cluster bezel. Besides analog gauges and indicators, the EMIC module incorporates two blue-green digital Vacuum Fluorescent Display (VFD) units for displaying odometer/trip odometer information, engine hours, automatic transmission gear selector position (PRNDL), several warning or reminder indications and certain diagnostic information. The instrument cluster also includes the hardware and software necessary to serve as the electronic body control module and is sometimes referred to as the Cab Compartment Node or CCN.

Besides typical instrument cluster gauge and indicator support, the electronic functions and features that the EMIC supports or controls include the following:
- Accessory Power Delay Relay Control - The EMIC provides timing and control for the accessory power delay relay based upon inputs from both the ignition switch and the door ajar switches.
- Audible Warnings - The EMIC electronic circuit board is equipped with an audible tone transducer and programming that allows it to provide various audible alerts to the vehicle operator, including chime tones and beep tones. An electromechanical relay is also soldered onto the circuit board to produce audible clicks that emulate the sound of a conventional turn signal or hazard warning flasher.
- Automatic Headlamps Control - On models equipped with optional automatic headlamps, the EMIC monitors inputs from both the headlamp switch and a sun load sensor located on the top of the instrument panel to provide automatic headlamps.
- Brake Lamp Control - The EMIC provides electronic brake lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for brake lamp control, excluding control of the Center High Mounted Stop Lamp (CHMSL), which remains controlled by a direct hard wired output of the brake lamp switch.
- Brake Transmission Shift Interlock Control - The EMIC monitors inputs from the brake lamp switch, ignition switch, and the Transmission Range Sensor (TRS), then controls a high-side driver output to operate the Brake Transmission Shift Interlock (BTSI) solenoid that locks and unlocks the automatic transmission gearshift selector lever on the steering column.
- Compass Mini Trip Computer Support - The EMIC provides support for the optional Compass Mini Trip Computer (CMTC) by calculating average fuel economy, distance to empty and outside temperature values and storing trip odometer and elapsed ignition on time data. The EMIC receives data and reset requests from the CMTC and transmits the appropriate information for the CMTC to display using electronic messaging.
- Enhanced Accident Response Support - The EMIC monitors an input from the Occupant Restraint Controller (ORC) and, following an airbag deployment, will immediately disable the power lock output, unlock all doors by activating the power unlock output, then enables the power lock output if the power lock switch input remains inactive for two seconds. The EMIC also monitors an input from the Powertrain Control Module (PCM) to automatically turn on the interior lighting after an airbag deployment event, ten seconds after the vehicle speed is zero. The interior lighting remains illuminated until the ignition switch is turned to the Off position, at which time the interior lighting returns to normal operation and control. These Enhanced Accident Response System (EARS) features are each dependent upon a functional vehicle electrical system following the vehicle impact event.
- Exterior Lamp Load Shedding - The EMIC provides a battery saver feature which will automatically turn off all exterior lamps that remain on with the ignition switch in the Off position after a timed interval of about five minutes.
- Exterior Lighting Control - The EMIC provides electronic head lamp and/or park lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for the appropriate exterior lamp control of standard head and park lamps, as well as optional front fog lamps. This includes support for headlamp beam selection and the optical horn feature, also known as flash-to-pass.
- Exterior Lighting Fail-safe - In the absence of a headlamp switch input, the EMIC will turn on the cluster illumination lamps and provide electronic headlamp low beam and park lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for default exterior lamp operation. The FCM will also provide default park lamp and headlamp low beam operation and the EMIC will turn on the cluster general illumination lighting if there is a failure of the electronic data bus communication between the EMIC and the FCM.
- Fuel Level Data Support - The EMIC provides a current source for and receives a hard wired analog input from the fuel level sending unit located on the fuel pump module in the fuel tank. The EMIC uses this input to calculate the proper fuel gauge needle position and low fuel indicator operation. Based upon this input, the EMIC also calculates fuel level, average fuel economy and distance to empty data, then uses electronic messaging to transmit this data over the CAN data bus for use by other electronic modules in the vehicle.
- Heated Seat Control - The EMIC monitors inputs from the ignition switch and electronic engine speed messages from the Powertrain Control Module (PCM) to control a high side driver output to the heated seat switch Light Emitting Diode (LED) indicators. This input allows the heated seat switches to wake up the heated seat module if the switch is actuated. The EMIC will de-energize the heated seat switch LED indicators, which deactivates the heated seat system, if the ignition switch is turned to any position except On or Start, or if the engine speed message indicates zero.
- Horn Control - The EMIC monitors an input from the horn switch and provides electronic horn request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for horn relay control. The EMIC also controls horn relay operation in this manner to provide the horn features of the optional Remote Keyless Entry (RKE) or Vehicle Theft Security System (VTSS).
- Interior Lamp Load Shedding - The EMIC provides a battery saver feature which will automatically turn off all interior lamps that remain on after a timed interval of about fifteen minutes.
- Interior Lighting Control - The EMIC monitors inputs from the interior lighting switch, the door ajar switches, the reading lamp switches, and the Sentry Key Remote Entry Module (SKREEM) to provide courtesy lamp control. This includes support for timed illuminated entry with theater-style fade-to-off and courtesy illumination defeat features.
- Panel Lamps Dimming Control - The EMIC monitors hard wired multiplexed inputs from the headlamp switch on the instrument panel, then provides a hard wired 12-volt Pulse-Width Modulated (PWM) output that synchronizes the dimming level of all panel lamps dimmer controlled lamps with that of the cluster illumination lighting.
- Power Locks - The EMIC monitors inputs from the power lock switches and the Sentry Key REmote Entry Module (SKREEM) to provide control of the power lock motors through high side driver outputs to the motors.This includes support for rolling door locks (also known as automatic door locks), automatic door unlock, briefcase lock mode, door lock inhibit mode, and central locking (with the optional Vehicle Theft Security System only).
- Remote Keyless Entry - The EMIC supports the standard Remote Keyless Entry (RKE) system features, including support for the RKE Lock, Unlock (with optional driver-door-only unlock, and unlock-all-doors), Panic, audible chirp, optical chirp, illuminated entry modes, an RKE programming mode, as well as optional Vehicle Theft Security System (VTSS) arming (when the proper VTSS arming conditions are met) and disarming.
- Remote Radio Switch Interface - The EMIC monitors inputs from the optional remote radio switches and then provides the appropriate electronic data bus messages to the radio to select the radio operating mode, volume control, preset station scan and station seek features.
- Turn Signal & Hazard Warning Lamp Control - The EMIC monitors hard wired multiplexed inputs from the multi-function switch on the steering column, then provides electronic turn and hazard lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for turn and hazard lamp control. The EMIC also provides an audible click at one of two rates to emulate normal and bulb out turn or hazard flasher operation based upon electronic lamp outage messages from the FCM, and provides an audible turn signal on chime warning if a turn is signalled continuously for more than about 1.6 kilometers (one mile) and the vehicle speed remains greater than about twenty-four kilometers-per-hour (fifteen miles-per-hour).
- Vacuum Fluorescent Display Synchronization - The EMIC monitors hard wired multiplexed inputs from the headlamp switch on the instrument panel, then transmits electronic panel lamp dimming level messages which allows all other electronic modules on the CAN data bus with Vacuum Fluorescent Display (VFD) units to coordinate their illumination intensity with that of the EMIC VFD units. This includes a parade mode (also known as funeral mode) that allows all VFD units in the vehicle to be illuminated at full (daytime) intensity while driving during daylight hours with the exterior lamps turned On.
- Vehicle Theft Security System Control - The EMIC monitors inputs from the door ajar switches, the liftgate ajar switch, the ignition switch, and the Sentry Key REmote Entry Module (SKREEM), then provides electronic horn and lighting request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for the appropriate VTSS alarm output features.
- Wiper/Washer System Control - The EMIC monitors both hard wired multiplexed inputs from the front wiper and washer switches in the multi-function switch on the steering column and electronic messages from the rear wiper and washer switches in the heater and air conditioner control on the instrument panel. The EMIC then provides electronic wiper and/or washer request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for the appropriate front or rear wiper and washer system features.

The microprocessor-based EMIC hardware and software uses various inputs to control the gauges and indicators visible on the face of the cluster. Some of these inputs are hard wired, but most are in the form of electronic messages that are transmitted by other electronic modules over the Controller Area Network (CAN) data bus.

The EMIC microprocessor smooths the input data using algorithms to provide gauge readings that are accurate, stable and responsive to operating conditions. These algorithms are designed to provide gauge readings during normal operation that are consistent with customer expectations. However, when abnormal conditions exist such as high coolant temperature, the algorithm can drive the gauge pointer to an extreme position and the microprocessor can sound a chime through the on-board audible tone transducer to provide distinct visual and audible indications of a problem to the vehicle operator. The EMIC may also produce audible warnings for other electronic modules in the vehicle based upon electronic tone request messages received over the CAN data bus. Each audible warning is intended to provide the vehicle operator with an audible alert to supplement a visual indication.

The EMIC circuitry operates on battery current received through a fused B(+) fuse on a non-switched fused B(+) circuit, and on battery current received through a fused ignition switch output (run-start) fuse on a fused ignition switch output (run-start) circuit. This arrangement allows the EMIC to provide some features regardless of the ignition switch position, while other features will operate only with the ignition switch in the On or Start positions. The EMIC circuitry is grounded through a ground circuit of the instrument panel wire harness.

The EMIC also has a self-diagnostic actuator test capability, which will test each of the CAN bus message-controlled functions of the cluster by lighting the appropriate indicators, positioning the gauge needles at several predetermined calibration points across the gauge faces, and illuminating all segments of the odometer/trip odometer and gear selector indicator Vacuum- Fluorescent Display (VFD) units.