Front Brake Rotor

ROTORS
REMOVAL

FRONT
1. Raise and support the vehicle.
2. Remove the wheel and tire assembly.

NOTE: Do not allow brake hose to support caliper adapter assembly.





3. Remove the caliper (2) from the steering knuckle (1) and remove caliper adapter assembly.

Fig. 1:

4. Remove the extension to the rotor nuts HD DRW ONLY.





5. Remove the rotor (1) from the hub/bearing (2) wheel studs.

INSTALLATION
FRONT





1. On models with all-wheel Antilock System (ABS) check condition of tone wheel on hub/bearing (2). If teeth on wheel are damaged, hub/bearing assembly will have to be replaced (tone wheel is not serviced separately).
2. Install the hub extension and nuts to the front rotor. Tighten nuts to 130 Nm (96 ft. lbs.). HD DRW ONLY.
3. Install the rotor (1) onto the hub/bearing (2) wheel studs.





4. Install the caliper adapter assembly (2) and tighten adapter bolts to:
5. Install the wheel and tire assembly and lower the vehicle.
6. Apply the brakes several times to seat brake pads. Be sure to obtain firm pedal before moving vehicle.