Alternator: Service and Repair

REMOVAL




1. Disconnect the negative battery cable.
2. Remove air cleaner assembly, refer to the Engine/ air Intake System for more information.
3. Remove the accessory drive belt, refer to the Cooling section for more information.




4. Disconnect the field connector.




5. Disconnect the battery positive cable from the generator first disconnect the B+ cap on the wiring harness side.




6. Remove the upper mounting bolt (1).
7. Remove the lower mounting bolt and nut (2).




8. Remove generator.

INSTALLATION
1. Install generator.
2. Install lower mounting bolt and nut.
3. Install upper mounting bolt.
4. Tighten bolts to 55 N.m (41 ft. lbs).
5. Connect battery positive cable to generator, and install B+ stud cap.
6. Connect field connector.
7. Install accessory drive belt, refer to Cooling section for more information.
8. Install air cleaner assembly, refer to Engine/air Intake System for more information.
9. Connect negative battery cable, tighten nut to 14.2 N.m (125 in.lbs.).