Operation CHARM: Car repair manuals for everyone.

Right Side Cover

CYLINDER HEAD COVER RIGHT

REMOVAL
1. Disconnect negative cable from battery.
2. Remove the wiper module. (Refer to - ELECTRICAL/WIPERS/WASHERS/WIPER MODULE REMOVAL)
3. Disconnect spark plug wires from plugs.





4. Disconnect PCV hose from cylinder head cover (Fig. 8).
5. Remove cylinder head cover bolts.





6. Remove cylinder head cover and gasket (Fig. 7).

INSTALLATION
1. Clean cylinder head and cover mating surfaces. Inspect cylinder head cover surface for flatness. Replace gasket as necessary.





2. Inspect seal on the cover bolt for wear or damage (Fig. 9). Replace bolt assembly as necessary.

NOTE: The cylinder head cover bolts contain a torque limiter sleeve and a seal (Fig. 9). The seal and torque sleeve is replaced with the bolt.

3. Assemble gasket to cylinder cover by inserting the bolt assemblies through each bolt hole on the cover and gasket (Fig. 9).





4. Install cylinder head cover and bolts (Fig. 10).
5. Tighten cylinder head cover bolts to 12 Nm (105 inch lbs.) (Fig. 10).
6. Connect PCV hose to cylinder head cover.
7. Connect spark plug wires to spark plugs.
8. Install wiper module. (Refer to - ELECTRICAL/WIPERS/WASHERS/WIPER MODULE INSTALLATION)
9. Connect negative cable to battery.