Overhaul (Subassemblies)

PLANETARY-TRANSFER CASE
DISASSEMBLY





1. Remove the bolts (1) holding the planetary cover (2) to the planetary assembly (3).





2. Remove the planetary cover (1) from the planetary assembly (2).





3. Remove the Belleville spring (1) from the friction disc apply plate (2).





4. Remove the friction disc apply plate (1) from the friction disc (2).





5. Remove the friction disc (1) from the friction disc washer (2).





6. Remove the friction disc washer (1) from the planetary assembly (2).

ASSEMBLY

CAUTION: Soak the new friction disc in the appropriate transfer case lubricant for a minimum of 30 minutes prior to installation.





1. Install the friction disc washer (1) onto the planetary assembly (2).





2. Install the friction disc (1) onto the friction disc washer (2).





3. Install the friction disc apply plate (1) onto the friction disc (2).





4. Install the Belleville spring (1) onto the friction disc apply plate (2).





5. Install the planetary cover (1) onto the planetary assembly (2).





6. Install the bolts (1) holding the planetary cover (2) to the planetary assembly (3). Tighten the bolts to 9 Nm (6.5 ft. lbs.).