Front HVAC Housing

HVAC HOUSING
1. Install the A/C evaporator into the lower half of the HVAC housing. Make sure that the evaporator drain within the HVAC housing is clean and unrestricted and that the insulator around the A/C evaporator is properly installed.

2. Install the upper half of the HVAC housing onto the lower half of the HVAC housing.

3. Install the thirteen screws that secure the two halves of the HVAC housing together. Tighten the screws to 2 Nm (17 in lbs.).

4. If removed, install the support bracket and the two retaining screws. Tighten the screws to 2 Nm (17 in lbs.).

5. If removed, install the blower motor resistor or power module (depending on application) and the two retaining screws. Tighten the screws to 2 Nm (17 in lbs.).

6. If removed, install the blower motor and the three retaining screws. Tighten the screws to 2 Nm (17 in lbs.).

7. Install the HVAC wiring harness. Make sure the harness is routed through all wiring retainers.

8. Engage the HVAC wire harness into the routing clips on the HVAC housing.

9. On RS models, install the evaporator temperature sensor into the top of the HVAC housing and connect the HVAC wiring harness to the sensor.

10. Connect the HVAC wire harness to the blower motor resistor or power module (depending on application).

11. Install the A/C expansion valve. Service and Repair

12. Install the air inlet housing onto the HVAC housing. Service and Repair

13. Install the air distribution housing onto the HVAC housing. Service and Repair

14. Install the HVAC housing into the vehicle. Service and Repair