Installation

INSTALLATION




1. Mount transfer case on a transmission jack.
2. Secure transfer case to jack with chains.
3. Position transfer case under vehicle.
4. Align transfer case and transmission shafts and install transfer case (2) onto the transmission (1).
5. Install and tighten transfer case attaching nuts (3) to 27-34 Nm (20-25 ft. lbs.) torque.




6. Connect the vent hose (2) to the transfer case (3).
7. Connect the shift motor and mode sensor wiring connectors (4). Secure wire harness to clips on transfer case.
8. Align and connect the propeller shafts.
9. Fill transfer case with correct fluid.
10. Install rear crossmember and skid plate, if equipped. Tighten crossmember bolts to 41 Nm (30 ft. lbs.) torque.
11. Remove transmission jack and support stand.
12. Lower vehicle and verify transfer case shift operation.