Operation CHARM: Car repair manuals for everyone.

Removal






REMOVAL





WARNING: IF TORCHES ARE USED WHEN WORKING ON THE EXHAUST SYSTEM, WEAR PROTECTIVE EYE COVERING AND DO NOT ALLOW THE FLAME NEAR THE FUEL LINES.

CAUTION: When servicing or replacing exhaust system components, be sure to disconnect all oxygen sensor connectors. Allowing the exhaust system to hang by the harness will damage the wiring and/or sensor.

1. Raise and support the vehicle.
2. Saturate the bolts and nuts with Mopar(R) Rust Penetrant. Allow 5 minutes for penetration.
3. Remove the exhaust pipe-to-muffler clamp (3).
4. Grind any tack weld, if present.
5. Remove the exhaust pipe insulators (1).
6. Remove the rear muffler insulators (5) if necessary.
7. If necessary, heat connection with an oxygen/acetylene torch and twist tailpipe out of muffler.
8. Remove the exhaust pipe (2) from the muffler (4).