Operation CHARM: Car repair manuals for everyone.

Sunroof / Moonroof: Testing and Inspection






SUNROOF DIAGNOSIS AND TESTING

Refer to Sunroof Diagnostic Chart for possible causes. Before beginning sunroof diagnostics verify that all other power accessories are in proper operating condition. If not, a common electrical problem may exist. Refer to Wiring Diagrams, in this publication for circuit, splice and component descriptions. Check the condition of the circuit protection (20 amp circuit breaker in the Junction Block). Inspect all wiring connector pins for proper engagement and continuity. Check for battery voltage at the power sunroof controller, refer to Wiring Diagrams, for circuit information. If battery voltage of more than 10 volts is detected at the controller, proceed with the following tests (the controller will not operate at less than 10 volts).


Before beginning diagnosis for wind noise or water leaks, verify that the problem was not caused by releasing the control switch before the sunroof was fully closed. The sunroof module has a water-management system. If however, the sunroof glass is in a partial closed position, high pressure water may be forced beyond the water management system boundaries and onto the headlining.














WATER DRAINAGE AND WIND NOISE DIAGNOSIS


The sliding glass panel is designed to seal water entry with a snug fit between the roof and the seal. The fit can be checked by inserting a piece of paper between the roof and the seal. The piece of paper should have some resistance when pulled out when the glass panel is in the closed position. Excessive wind noise could result if the gap clearances are exceeded. The sunroof glass panel may need to be adjusted. Refer to Sunroof Glass Panel Adjustment for proper procedures.


Adequate drainage is provided by a drain trough in the sunroof housing which encircles the sliding glass panel and leads to drain hoses. If a wet headliner or other water leak complaints are encountered, before performing any adjustments, first ensure that the drainage system is not plugged or disconnected. Use a pint container to pour water into the sunroof housing drain trough. If water flow is restricted in any of the four drain holes, use compressed air to blow out any material plugging the drain system. Retest system again.


To further check for a disconnected drain hose:

1. Remove A-pillar trim, sun visors, and map lamps/mini console.

2. Remove sunroof opening trim lace. Refer to Sunroof Opening Trim Lace.


NOTE: Care must be taken not to fold or kink the headliner upon removal.

3. Lower headliner as necessary to gain access to sunroof housing drain tubes. Refer to Headlining Removal and Installation for proper procedures.

4. Repair as necessary.