Installation

INSTALLATION
1. Position fuel tank on transmission jack. Connect check valve hose. Connect fuel filler tube vent hose to fuel filler tube.

2. Feed filler vent line thru frame rail.

3. Raise tank into position and carefully work fuel filler metal tube into the rubber hose on fuel tank. A light coating of clean engine oil on the tube end may be used to aid assembly.

4. Tighten strap bolts to 54 Nm (40 ft. lbs.) torque. Tighten T strap bolt to 28.2 Nm (250 in. lbs.). Remove transmission jack.

5. Tighten filler hose clamp to 3.3 Nm (30 in. lbs.).


CAUTION: Ensure straps are not twisted or bent before or after tightening strap screws.

6. Connect fuel pump/module electrical connector. Place retainer in locked position.

7. Lubricate the fuel supply line with clean 30 weight engine oil, install the quick connect fuel fitting.

8. Connect the control vapor lines at front of tank.

9. Pull-pull-push on all connections to make sure of connection.

10. Fill fuel tank, replace cap, and connect battery negative cable.

11. Use the DRBIII(R) scan tool to pressurize the fuel system. Check for leaks.