Disassembly

DISASSEMBLY




Figure 1 Tapping Reaction Plate






1. Mount input clutch assembly (3) (Figure 1) to Input Clutch Pressure Fixture Tool 8391.
2. Tap down reverse clutch reaction plate (4) to release pressure from snap ring (2).




Figure 2 Reverse Clutch Snap Ring






3. Remove reverse clutch snap ring (3) (Figure 2).




Figure 3 Pry Reverse Clutch Reaction Plate






4. Pry up and remove reverse clutch reaction plate (1) (Figure 3).




Figure 4 Reverse Clutch Assembly






5. Remove reverse clutch pack (3,4) (Figure 4). Tag components for assembly identification.




Figure 5 Overdrive Clutch Assembly






6. Remove the OD/Reverse pressure plate snap ring (1) (Figure 5).
7. Remove OD/Reverse pressure plate (2).
8. Remove OD/Reverse pressure plate wave snap ring (3).
9. Remove OD clutch pack (4,5). Tag components for assembly identification.




Figure 6 Overdrive/Underdrive Shafts






10. Remove and inspect OD (1) (Figure 6) and UD Shafts (4), as well as #3 thrust washer and plate (2, 3), and #2 needle bearing (5).




Figure 7 Underdrive Clutch Assembly






11. Remove the OD/UD reaction plate tapered snap ring (1) (Figure 7), clutch plate (5), and first clutch disc (3).
12. Remove the UD clutch flat snap ring (4) and rest of the input clutch assembly (6). Tag clutch pack for assembly identification.




Figure 8 UD Spring Retainer Snap Ring







CAUTION: Compress return spring just enough to remove or install snap ring.

13. Using compressor 5059A (4) (Figure 8) and an arbor press (2), compress UD clutch piston/spring enough to remove snap ring (3).




Figure 9 Underdrive Clutch Piston, Spring and Retainer






14. Refer to the exploded view as necessary when performing the following steps
15. Remove spring retainer (2) (Figure 9), spring (3), and UD clutch piston (4).




Figure 10 Input Hub Tapered Snap Ring






16. Remove input hub tapered snap ring (2) (Figure 10).




Figure 11 Tap on Input Hub






17. Tap on input hub with soft faced hammer (2) (Figure 11) and separate input hub from OD/Reverse piston and clutch retainer.




Figure 12 Pull Retainer from Piston






18. Separate clutch retainer (2) (Figure 12) from OD/Reverse piston (1).




Figure 13 Remove Snap Ring






19. Using Disk 6057 (4) (Figure 13) and an arbor press (1), compress return OD/Reverse piston return spring just enough to remove snap ring (3).




Figure 14 Remove Input Shaft Snap Ring






20. Remove input shaft to input clutch hub snap ring (3) (Figure 14).




Figure 15 Remove Input Shaft






21. Using a suitably sized socket (2) (Figure 15) and an arbor press (1), remove input shaft (5) from input shaft hub (7).




Figure 16 Input Clutch Hub, Retainer, and OD/Reverse Piston






22. Refer to the exploded view as necessary when performing the above steps