Disassembly

ASSEMBLY




Figure 1 Springs and Valves Location







NOTE: If valve body assembly is reconditioned, the PCM/TCM Quick Learn Procedure must be performed.

1. Install valves and springs (Figure 1).




Figure 2 Install Regulator Valve Spring Retainer using Tool 6302






2. Install regulator valve spring retainer (2) (Figure 2) using remover/installer 6302 (1).




Figure 3 Install Dual Retainer Plate using Tool 6301






3. Install dual retainer plate (2) (Figure 3) using remover/installer 6301 (1).




Figure 4 Valve Retainer Location






4. Verify that all retainers are installed (1, 2) (Figure 4). Retainers should be flush or below valve body surface.




Figure 5 Ball Check Location






5. Install check balls into position (1, 2 and 4) (Figure 5). If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.




Figure 6 Install Thermal Valve


1 - THERMAL VALVE

6. Install thermal valve (1) (Figure 6) into transfer plate.




Figure 7 Install Separator Plate






7. Install separator plate (1) (Figure 7) to valve body (2).




Figure 8 Install Overdrive Clutch (#5) Check Valve


1 - OVERDRIVE CLUTCH (#5) CHECK VALVE

8. Install the overdrive clutch (#5) check valve (1) (Figure 8) to separator plate.




Figure 9 Install Oil Screen


1 - OIL SCREEN

9. Install oil screen (1) (Figure 9) to separator plate.




Figure 10 Install Transfer Plate


1 - TRANSFER PLATE

10. Install transfer plate (1) (Figure 10) to valve body and separator plate. Make sure oil screen and #5 check valve do not bind.




Figure 11 Install Valve Body to Transfer Plate Screws






11. Install twenty-four transfer plate (Figure 11) to valve body screws (1) and torque to 5 Nm (45 in. lbs.).




Figure 12 2/4 Accumulator Assembly






12. Install 2/4 Accumulator components (2, 3, 4, 5 and 6) (Figure 12).




Figure 13 2/4 Accumulator Retaining Plate






13. Torque 2/4 Accumulator retainer (1) (Figure 13) to 5 Nm (45 in. lbs.).




Figure 14 Install Manual Shaft/Rooster Comb and Transmission Range Sensor






14. Install Manual Shaft/Rooster Comb (3) (Figure 14) and Transmission Range Sensor (1).




Figure 15 Install Transmission Range Sensor Retaining Screw






15. Make sure Manual Valve control pin (2) (Figure 15) is contained within the rooster comb slot. Install Transmission Range Sensor retaining screw (3) and torque to 5 Nm (45 in. lbs.).




Figure 16 Manual Shaft Seal






16. Install manual shaft seal (1) (Figure 16).