Operation CHARM: Car repair manuals for everyone.

Removal






REMOVAL




1. Disconnect the battery negative cables.
2. Remove the charge air cooler outlet tube (6) from the air inlet housing (8).




3. Remove the engine oil dipstick tube mounting bolt.
4. Remove dipstick support at fuel filter housing. Position dipstick tube to the side.
5. Disconnect the air grid heater power cables at the cable mounting studs.
6. Remove the engine wiring harness connections at the air inlet housing elbow.
7. Remove the four (4) air inlet housing mounting bolts and remove the housing from top of the heater elements.
8. Remove the intake air grid heater (1) from the manifold.
9. Remove the high pressure fuel lines and fuel rail.
10. Disconnect manifold air temperature/pressure sensor connector.
11. Remove the remaining intake manifold cover-to-cylinder head bolts.
12. Remove the intake manifold cover and gasket. Keep the gasket material and any other material out of the air intake.
13. Clean the intake manifold cover and cylinder head sealing surface.