545RFE Automatic Transmission
P0875-UD HYDRAULIC PRESSURE TEST
For a complete wiring diagram refer to Diagrams/Electrical. Electrical Diagrams
Theory of Operation
The Transmission Control System tests the pressure switches when they are off. The test verifies that the switches are operational (They will close with pressure applied). The Transmission Control System verifies that the switch closes when the corresponding element is applied. If a switch fails to close, it is re-tested. If it fails the second test, the DTC will set, the MIL will illuminate and the transmission system will default to the orderly Shutdown routine.
- When Monitored:
In any forward gear with engine speed above 1000 rpm shortly after a shift and every minute thereafter.
- Set Condition:
After a shift into a forward gear, with engine speed above 1000 rpm, the PCM momentarily turns on element pressure to the Clutch circuits that don't have pressure to identify the correct Pressure Switch closes. If the Pressure Switch does not close 2 times, the DTC sets.
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding.
Diagnostic Test
1. CHECK IF RELATED DTCS ARE PRESENT
With the scan tool, check DTCs.
Is there any Loss of Prime, TCM Power Input, TIPM TCM Power Control Circuit and/or Line Pressure Sensor DTCs present?
Yes
- Refer to the Transmission category and perform the appropriate symptom. If the DTC, P0944-LOSS OF PRIME is present, perform its respective test first. P0944
No
- Go To 2
2. CHECK IF THE DTC P0765 IS PRESENT
With the scan tool, check DTCs.
Is the DTC P0765 also present?
Yes
- Refer to the Transmission category and perform diagnostics for the symptom P0765-UD SOLENOID CIRCUIT. P0765
No
- Go To 3
3. CHECK IF OTHER DTCS ARE PRESENT
With the scan tool, check for other transmission DTCs.
Are any of the DTCs, P0729, P0731, P0732, P0733, and/or P0876 present also?
Yes
- Go To 12
No
- Go To 4
4. CHECK TO SEE IF DTC P0875 IS CURRENT
With the scan tool, check the STARTS SINCE SET counter for P0875.
Is the STARTS SINCE SET COUNTER 2 or less?
Yes
- Go To 5
No
- Go To 17
5. CHECK IF THE LINE PRESSURE STAYS THE SAME
Start the engine.
Warm the transmission to 82� C or 180� F.
Firmly apply the brakes.
With the scan tool, monitor the Line Pressure during the following step.
Move the shift lever to each gear position, pausing momentarily in each position and record the line pressure reading. Allow the pressure to stabilize for at least 5 seconds in each range.
Did the line pressure remain at a steady value between 585 and 655 kPa or 85 and 95 psi in each position?
Yes
- Go To 6
No
- Go To 10
6. CHECK THE LINE PRESSURE SENSOR CONNECTION
Ignition on, engine not running.
With the scan tool, monitor the Line Pressure while firmly pushing the Transmission Line Pressure Sensor connector inwards towards the Transmission.
Did the Line Pressure reading on the scan tool change to about 207 kPa or 30 psi when the connector was pushed inward?
Yes
- Disconnect and properly reconnect the Line Pressure Sensor connector. Inspect terminals and repair as necessary.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Go To 7
7. CHECK THE LINE PRESSURE SENSOR OPERATION
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being started in gear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
With the Transmission Simulator select the "OFF" position on the "Input/Output Speed" switch.
Ignition on, engine not running.
With the scan tool, monitor the Line Pressure while turning the Pressure Switch selector to each of the 3 line pressure positions on the Transmission Simulator.
NOTE: All three scan tool Line Pressure readings should be steady and ±14 kPa or 2.0 psi of the reading specified on the Transmission Simulator.
Did the scan tool Line Pressure readings match the specified readings on the Transmission Simulator and remain steady in all three positions?
Yes
- Replace the Line Pressure Sensor.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Go To 8
8. CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect Transmission Simulator.
Disconnect the PCM C1 harness connector and connect Miller tool #8815.
CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller tool #8815 to perform diagnosis.
Measure the resistance of the (F856) 5-volt Supply circuit from the Line Pressure Sensor harness connector to the appropriate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Yes
- Repair the (F856) 5-volt Supply circuit for an open.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Go To 9
9. CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (F856) 5-volt Supply circuit.
Is the resistance below 5.0 ohms?
Yes
- Repair the (F856) 5-volt Supply circuit for a short to ground.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Using the schematics as a guide, check the Powertrain Control Module (PCM) terminals for corrosion, damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems are found, replace the PCM. With the scan tool, perform QUICK LEARN.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
10. COMPARE THE SCAN TOOL READING TO PRESSURE GAUGE READING
Turn the ignition off to the lock position.
Connect the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP.
CAUTION: Apply parking brake.
Start the engine.
In the following steps, compare the scan tool Line Pressure to the Pressure Gauge readings in each gear.
CAUTION: Do not overheat transmission.
With the gear selector in park, raise the rpm to 1500, and compare line pressure readings.
Firmly apply the brakes, move the gear selector into reverse, raise the rpm to 1500, and compare the line pressure readings.
Firmly apply the brakes, move the gear selector into drive, raise the rpm to 1500, and compare the line pressure readings.
Did the scan tool Line Pressure readings match the Pressure Gauge readings ± 10 psi?
Yes
- Go To 11
No
- Replace the Line Pressure Sensor.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
11. CHECK THE WIRING AND CONNECTORS
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being started in gear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in personal injury or death.
Remove the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP.
Install the Transmission Simulator, Miller tool #8333.
On the Transmission Simulator, turn the Pressure Switch selector switch to UD.
Ignition on, engine not running.
With the scan tool, monitor the UD Pressure Switch state while pressing and holding the Pressure Switch test button and wiggling the wire harness and connectors that pertain to the UD Pressure Switch.
Did the UD Pressure Switch state change to closed and remain closed while wiggling the wires?
Yes
- Go To 12
No
- Go To 14
12. CHECK FOR EXCESSIVE DEBRIS
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333.
Remove and inspect the Transmission Oil Pan.
Does the Transmission Oil Pan contain excessive debris or contamination?
Yes
- Repair the cause of the excessive debris in the Transmission Oil Pan.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Go To 13
13. CHECK THE UD HYDRAULIC CLUTCH CIRCUIT
Remove the Valve Body and air check the UD hydraulic clutch circuit (in the case) for leakage.
NOTE: The UD hydraulic clutch circuit contains a small bleed orifice. A small amount of air leakage is normal.
Was there excessive air leakage noticed during the air check?
Yes
- Repair as necessary. Check the UD clutch piston, piston seals and bleed orifice, reaction shaft support seal rings, and machining of the main mating faces of the pump housing, pump valve body, and reaction shaft support.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Disassemble and inspect the Valve Body and repair as necessary. Inspect the UD Accumulator piston and seals. If no problems are found in the Valve Body, replace the Transmission Solenoid/TRS Assembly.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
14. CHECK THE (T29) UD PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333.
Disconnect the PCM C4 harness connector and connect Miller tool #8815.
Measure the resistance of the (T29) UD Pressure Switch Sense circuit between the Transmission Solenoid/TRS Assembly harness connector and the appropriate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Yes
- Repair the (T29) UD Pressure Switch Sense circuit for an open.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Go To 15
15. CHECK THE (T29) UD PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (T29) UD Pressure Switch Sense circuit.
Is the resistance below 5.0 ohms?
Yes
- Repair the (T29) UD Pressure Switch Sense circuit for a short to ground.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Go To 16
16. CHECK THE (T29) UD PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT
Disconnect all PCM harness connectors.
Disconnect the Transmission Solenoid/TRS Assembly harness connector.
NOTE: Make sure the Transmission Solenoid/TRS Assembly harness connector is disconnected.
Measure the resistance between the (T29) UD Pressure Switch Sense circuit and all other circuits in the Transmission Solenoid/TRS Assembly harness connector.
Is the resistance below 5.0 ohms between the (T29) UD Pressure Switch Sense circuit and any other circuit(s) in the Transmission Solenoid/TRS Assembly harness connector?
Yes
- Repair the (T29) UD Pressure Switch Sense circuit for a short to another circuit(s).
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Using the schematics as a guide, check the Powertrain Control Module (PCM) terminals for corrosion, damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems are found, replace the PCM. With the scan tool, perform QUICK LEARN.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
17. INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this circuit.
Wiggle the wires while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditions in which the DTC was set.
If the DTC EVENT DATA shows the DTC P0875 set while the Line Pressure was significantly below the Desired Line Pressure reading, check for causes of low line pressure (low fluid level, broken or mis-installed primary oil filter or filter seal, sticking Main Regulator Valve in the Pump Valve Body etc.). If the data shows the DTC set while the Line Pressure reading was significantly higher than the Desired Line Pressure, check the Line Pressure Sensor and related wiring.
Where there any problems found?
Yes
- Repair as necessary.
- Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST. 45RFE/545RFE Transmission Verification Test
No
- Test Complete.