Part 2

DISASSEMBLY

30. Remove the front sun / PTO front thrust bearing number four.




FRONT SUN / PTO DRIVE GEAR

31. Remove the front sun / PTO drive gear.




FRONT SUN / PTO REAR THRUST BEARING No. 5

32. Remove the front sun/PTO rear thrust bearing number five..




CARRIER SNAP RING


NOTE: The beveled edge of the snap ring is facing outward.

33. Remove the snap ring from the transmission case.




P1 CARRIER BOLTS


1 - BOLTS

34. Remove the two bolts (1) securing the P1 carrier to the transmission case.




P1 CARRIER REMOVAL

35. Remove the P1 carrier using tool C-3752 and adapters 9980.




P1 THRUST BEARING No. 6

36. Remove the P1 thrust bearing number six.




P1 ANNULUS GEAR

37. Remove the P1 annulus gear and thrust bearing.




P1 ANNULUS THRUST WASHER NO. 7

38. Remove the P1 annulus thrust bearing number seven.




K3 CLUTCH

39. Remove the K3 clutch assembly.




K3 HUB REAR THRUST BEARING No. 8

40. Remove the K3 hub rear thrust bearing number eight.




K3 SUPPORT SEAL RINGS

41. Remove the K3 support seal rings if necessary.




OUTPUT SHAFT NUT

1 - FLANGE HOLDER TOOL C-3281

42. Using a small chisel pry open the stakes on the output shaft flange nut and install Flange Holder tool C-3281 (1) to assist in removing the output flange nut. Remove the output shaft flange nut.




OUTPUT SHAFT FLANGE






43. Remove the output flange (1) and O-ring seal (2).
44. Remove the output shaft seal.
45. Remove the extension housing bolts and the 2WD extension housing.

NOTE: Before removing the 4WD extension housing it is necessary to remove the output shaft snap ring and outer selectable end play washer.




4WD OUTPUT SHAFT SEAL RETAINER

1 - 4WD OUTPUT SHAFT SEAL RETAINER

46. Remove the bolts and the 4WD output shaft seal retainer (1).




47. Using snap ring pliers remove the 4WD output shaft snap ring (1) and then the selectable output shaft end play washer.




EXTENSION HOUSING

48. Remove the bolts securing the extension housing to the transmission case and remove the housing.





B2 PISTON COMPRESS






49. Install tools 8622 (1), 9982-2 (3), MD 991790 (2) onto the B2 clutch piston assembly in the extension housing and compress the piston.




B2 SNAP RING

1 - SNAP RING

50. Remove the B2 piston snap ring (1).




B2 RETURN SPRING

51. Remove the B2 piston return spring assembly.




B2 PISTON

52. Remove the B2 piston.




WASHER AND SPACER






53. Remove the output shaft end play selectable washer (1) and the spacer (2)




OUTPUT SHAFT LOCK GEAR


NOTE: On 4WD models remove the snap ring from the output shaft in order to remove the output shaft park lock gear from the 4WD extension housing.

54. Remove the output shaft and the park lock gear.




F1 CLUTCH THRUST BEARING NO. 14

55. Remove the F1 clutch thrust bearing number fourteen.




ONE WAY CLUTCH SNAP RING

56. Remove the F1 one way clutch rear snap ring.




ONE WAY CLUTCH

57. Scribe the orientation of the F1 one way clutch to the transmission case.
58. Remove the F1 one way clutch and front snap ring.




PARK PAWL 1






59. Remove the park pawl assembly from the transmission case.




P3 ANNULUS GEAR

60. Remove the P3 annulus gear.




THRUST WASHER AND SPACER NO. 13

61. Remove the thrust bearing and washer number thirteen.




P3 PLANETARY CARRIER


NOTE: Be certain that the P3 carrier thrust bearing race is in position while removing the P3 carrier.

62. Remove the P3 planetary gear carrier.




P3 PLANETARY FRONT THRUST BEARING NO. 12

63. Remove the P3 planetary gear carrier front thrust bearing number twelve.




SUN GEAR SHAFT






64. Remove the sun gear shaft (1) thrust bearing number eleven (2) and thrust bearing race / washer (3).

NOTE: The selectable clutch pack reaction plates are identified by an alpha numeric numeral stamped into the face of the plate.




B2 CLUTCHES

65. Remove the snap ring and B2 brake clutch assembly.




P2 PLANETARY CARRIER

66. Remove the P2 planetary gear carrier.




P2 PLANETARY GEAR THRUST BEARING N0. 10

67. Remove the P2 planetary gear thrust bearing number ten.




P2 PLANETARY ANNULUS GEAR

68. Remove the P2 planetary annulus gear.




P2 ANNULUS GEAR BEARING N0. 9

69. Remove the P2 planetary annulus gear thrust bearing number nine.




TWO SNAP RINGS

1 - SNAP RINGS

70. Remove the two snap rings (1).




B1 CLUTCHES


NOTE: The selectable clutch pack reaction plates are identified by an alpha numeric numeral stamped onto the face of the plate.

71. Remove the B1 brake clutch assembly.




B1 PISTON COMPRESS

72. Install tools 8622, 9982 and MB 991790, onto the B1 brake piston assembly and compress the piston.




73. Remove the B1 brake piston snap ring and the B1 piston return spring assembly.




B1 PISTON GROOVE


NOTE: The orientation of the groove on the B1 piston is at the 12:00 o'clock position to the transmission case.

74. Remove the B1 brake piston.