Installation

INSTALLATION

NOTE: Before installing gear inspect bushings and replace if worn or damaged.

NOTE: In the frame there are two holes for the mounting of the steering gear, one is slotted and one is round. When tightening the gear to specifications make sure to tighten the mounting bolt with the hole first to avoid movement of the steering gear.




1. Install the gear on the front crossmember and tighten the mounting bolts (2) to 319 Nm (235 ft. lbs.) LD torque specification. Or tighten the mounting bolts to 251 Nm (185 ft. lbs.) 4X2 HD torque specification.
2. Slide the shaft coupler onto the gear. Install new pinch bolt and tighten to 49 Nm (36 ft. lbs.).
3. Clean and dry the tie rod end studs and the knuckle tapers.
4. Install the tie rod ends into the steering knuckles and tighten the nuts to 61 Nm (45 ft. lbs.) then an additional 90�.
5. Install the pressure power steering hose to the steering gear and tighten to 32 Nm (23 ft. lbs.).
6. Install the return power steering hose to the steering gear and tighten to 50 Nm (37 ft. lbs.) LD torque specification. Or tighten the mounting bolts to 54 Nm (40 ft. lbs.) 4X2 HD torque specification.
7. Install the front skid plate.
8. Install the tire and wheel assembly.
9. Remove the support and lower the vehicle.
10. Fill the system with fluid.
11. Adjust the toe position.