Operation CHARM: Car repair manuals for everyone.

Installation






INSTALLATION




1. Position the winch (2) onto the support bracket (1) and install the bolts (3).

2. Tighten the bolts to 108 Nm (80 ft. lbs.)





3. Position the relay pack onto the motor and tighten the band clamps (2).

4. Connect the thermal switch electrical connector.





5. Connect the three cables connected to the motor on the studs marked F1 (2) , F2 (1) and A (3).

6. Tighten the nuts to 7 Nm (60 in. lbs.).





7. Install the ground cable and install the bolt (1).

8. Tighten the bolt to 14 Nm (10 ft. lbs.).





9. Raise the winch assembly into position.

10. Pivot the frame support brackets (2) down under the winch mounting bracket (1).





11. Install the lower frame bracket bolt (6) and nut (4).

12. Check and adjust the bumper alignment as necessary.

13. Tighten the bolts and nuts to 95 Nm (70 ft. lbs.).





14. Install the winch mounting bolts (1) and tighten to 41 Nm (30 ft. lbs.)





15. Connect battery negative cable (3).

16. Verify the operation of the winch.