Installation

INSTALLATION

1. Clean block surface, oil cooler, and oil cooler housing of debris, dirt and remaining gasket material
2. Using new gaskets install oil cooler, oil cooler housing to cylinder block.

NOTE: Depending on the revision of oil cooler, mounting gaskets will differ. Make sure the gaskets line up with the oil cooler element and housing correctly. Failure to use correct gaskets will result in severe engine damage.

3. Tighten mounting capscrews in a criss-cross pattern. Torque to 24 Nm (18 ft-lb)
4. Install Coolant outlet tube into place and secure tube bracket to cooler mounting stud. Tighten nut to 24 Nm (18 ft-lb)
5. Connect tube to hoses and secure with hose clamps
6. Swing generator into place and torque through bolts to specs.
7. Install Air Inlet hose to turbocharger and place Air Filter housing lid into place
8. Tighten hose clamp at Turbocharger to specs.
9. Install Crank Case Breather hose to Inlet elbow and place hose clamp in place.
10. Connect Ambient Air and MAP sensors.
11. Fill Engine with coolant.
12. Connect battery cables.
13. Start engine and check for leaks.