Installation

INSTALLATION

1. Clean the Intake Manifold and Cylinder Head Gasket area.
2. Install a new intake manifold gasket.
3. Position the intake manifold and Install the intake manifold capscrews finger tight.
4. Position the fuel rail and install the fuel rail manifold capscrews finger tight.
5. Torque the intake manifold capscrews to 24 N.m (18 ft. lbs.).
6. Connect the fuel rail pressure sensor.
7. Connect the intake manifold grid heater. Torque the capscrew to 10 N.m (89 in. lbs.).
8. Install the fuel lines.
9. Torque the fuel rail mounting capscrews to 24 N.m (18 ft. lbs.).
10. Clean the Air Inlet gasket area.
11. Clean the Intake Manifold to air inlet area.
12. Install the new Air Intake connection gasket.
13. Install the air intake connection to the intake manifold
14. torque the intake manifold to 24 N.m (18 lbs. ft.).
15. Install the Oil Level Gauge tube and torque to 24 N.m (18 lbs. ft.).
16. Clean the gasket area of the Air Transfer Tube (both ends).
17. Clean the EGR cooler and EGR control valve gasket area.
18. Using new gaskets, install the Air Transfer Tube.
19. Install the V-band clamps.
20. Install the P-clip to the bracket. Torque the mounting capscrew to 24 N.m (18 lbs. ft.).
21. Torque the V-band clamps to 10 N.m (89 lbs. in.).
22. Connect the EGR Valve Actuator connector.
23. Connect the EGR Gas Temperature connector.
24. Connect the batteries.
25. Start the engine and check for leaks.