Installation

INSTALLATION




1. Clean top of intake manifold and bottom of heater assembly (2).

2. Install new gasket (5).

3. Position assembly (2) to top of manifold.

4. Install mounting bolts (4). Tighten to 24 Nm (18 ft. lbs.).

5. Attach engine oil dipstick tube bracket.

6. Install fuel rail and all high-pressure fuel lines.




7. Position air intake connection (2).

8. Install air intake connection mounting bolts (1). Tighten bolts to 24 Nm (18 ft. lbs.).




9. Install new EGR crossover tube gaskets to crossover tube (6).

10. Tighten crossover tube clamps (5).




11. Connect heater cable (7) to stud.

12. Install heater cable nut (2).

13. Connect electrical connectors (1) and (6).

14. Connect crankcase vent line (3) at top of valve cover.

15. Connect crankcase pressure sensor electrical connector (5).




16. Connect rubber connector hose (2) and intake tube to air intake housing. Tighten clamp bolts to 11 Nm (100 in. lbs.) torque.

17. Connect both negative battery cables at both batteries.