Assembly

ASSEMBLY

NOTE: Apply petroleum grease to all slide portions, rolling contacts surfaces, thrust surfaces etc. to prevent burnout during initial operation. Lubricate O-rings and O-ring seals with MOPAR(R) AS68RC ATF. Soak all friction disks in MOPAR(R) AS68RC ATF for at least two hours before assembly of clutch packs.




VALVES

1 - VALVES

1. Install all the valves (1).




CHECK VALVES

1 - CHECK VALVES

2. Install all the check valves (1).




CHECK BALLS

1 - CHECK BALLS

3. Install all the check balls (1).




VALVE BODY PRESSURE SENSOR

4. Install the oil pressure switches onto the upper valve body.




UPPER VALVE BODY PRESSURE SENSOR

1 - 1/8 PIPE THREAD OIL PRESSURE SWITCHES

5. Tighten the oil pressure switches (1) to 4.4 Nm (38 in lbs.).




SEPARATOR PLATE

1- SEPARATOR PLATE

6. Install the separator plate onto the lower valve body.
7. Install the separator plate (1) bolts and tighten bolts in a crisscross manner to 10 Nm (88 in. lbs.).




SWITCHES AND SOLENOIDS







NOTE: Tighten all bolts in order specified.

8. Install the upper valve body onto the lower valve body.
9. Install the valve body bolts and tighten in a crisscross manner to 5.5 Nm ( 49 in.lbs.).
10. Install oil pressure switch (7) and (8) in the correct positions.
11. Tighten oil pressure switch (7) to 4.4 Nm (39 in.lbs.).
12. Tighten oil pressure switch (8) to 8.5 Nm (75 in.lbs.).
13. Install temperature sensor (11).
14. Install temperature sensor jumper harness (12) onto temperature sensor (11) and secure to valve body.
15. Lubricate O-rings (if equipped) with MOPAR(R) AS68RC ATF and install on/off solenoids (4).
16. Install on/off solenoid bolts (2) and (3).
17. Tighten bolts (2) to 5.5 Nm (49 in.lbs.) and (3) to 10 Nm ( 88 in.lbs.).
18. Lubricate O-rings with MOPAR(R) AS68RC ATF and install linear solenoids (9).
19. Install linear solenoid bracket (10).
20. Install linear solenoid bracket bolts (5) and (6).
21. Tighten linear solenoid bracket bolt (5) to 10 Nm (88 in.lbs.).
22. Tighten linear solenoid bracket bolt (6) to 10 Nm (88 in.lbs.).




UPPER VALVE BODY HARNESS







NOTE: When installing the jumper harness, fix the harness portion that is protected with the clamp.

23. Install the jumper harness (5) into the clamp (4).

NOTE: Install the oil pressure switch connector (2) so that the orientation of the connector will be in a range of 0-90 degrees downward.

24. Connect the green wire of the jumper harness to the oil pressure switch (2).

NOTE: Install the oil pressure switch connector (3) so that the orientation of the connector will be in a range of 0-45 degrees downward.

25. Connect the orange wire of the jumper harness to the oil pressure switch (3).