Body Repair Manual

Disassembling And Assembling Hinged Door:

Disassembling and assembling hinged door

Disassembling, assembling

1. Remove hinged door
2. Remove door liner from hinged door (11)
3. Unscrew mirror (1)
4. Loosen outer door handle (33)
5. Slightly move outer door handle (33) forward and lift off
6. Lock rotary tumbler on door lock (28)
7. Remove door lock (28) with control cable (23)
8. Arrest window (6) using special tool
9. Remove crank carrier plate (9)
10. Remove wedge and remove window downward
11. Remove window guide rail (4)
12. Remove outer window sealing frame (5)
13. Slightly lift corner window rubber from inside and moisten with lubricant
14. Press corner window out from inside toward outside
15. Remove door catch (16)
16. Unscrew top (12) and bottom (14) door hinges
17. Unscrew detachable body components
18. Assemble in reverse order

Screw for outside rearview mirror on hinged door Nm 25
Screw for door hinge on hinged door Nm 25
Screw for outer door handle on hinged door Nm 10
Screw for door lock on hinged door Nm 10
Screw for crank carrier plate on hinged door Nm 10

Disassembling And Assembling Hinged Door:

Disassembling and assembling hinged door

Disassemble/assemble

1. Remove hinged door
2. Remove door liner from hinged door (23)
3. Unscrew mirror (1)
4. Loosen outer door handle (38)
5. Slightly move outer door handle (38) forward and lift off
6. Close rotary tumbler of door lock (32)
7. Remove door lock (32) with control cable (25)
8. Arrest window (6) using special tool
9. Remove crank mechanism carrier plate (9)
10. Remove wedge and remove window downward
11. Remove window guide rail (4)
12. Remove outer window sealing frame (5)
13. Slightly lift corner window rubber seal from inside and moisten with lubricant
14. Press off corner window (7) from inside to outside
15. Unscrew mount (19) from door catch (17)
16. Remove door catch (17)
17. Unscrew top (12) and bottom (15) door hinges
18. Unscrew detachable body components (29, 31) Driver's side
19. Assemble in reverse order

Screw for outside rearview mirror on hinged door Nm 25
Bolt, door catch at hinged door Nm 10
Screw for door hinge on hinged door Nm 25
Screw for outer door handle on hinged door Nm 10
Bolt, door lock to hinged door Nm 10
Screw for crank mechanism carrier plate on hinged door Nm 10
Nut, bracket at door catch Nm 6