Power Brake Booster - Installation

INSTALLATION

NOTE: Make sure there is a NEW booster seal placed over push rod and mounting studs on rear of booster prior to installation. Failure to do so may result in a leak and possible premature failure of the brake booster.





1. Install a NEW booster seal (2) over push rod and mounting studs on rear of booster (1).





2. Install power brake booster through opening between cross-brace and windshield. Guide booster (3) push rod and mounting studs through dash panel (2).

NOTE: Be sure to tighten all four booster mounting nuts to specifications or a vacuum leak can result.

3. Install four power brake booster mounting nuts (1). Tighten nuts to 25 Nm (18 ft. lbs.).
4. Slide booster push rod (3) onto brake pedal pin. Install NEW retaining clip securing push rod to brake pedal.
5. Install and adjust brake lamp switch Stop Lamp Switch - Installation.





6. Connect vacuum hose (3) to check valve (2) on face of booster (1). Do not remove check valve from booster.
7. Install master cylinder (1) Brake Master Cylinder - Installation.
8. Install windshield wiper module Wiper Arm Linkage - Installation.





9. Connect negative battery cable (2).
10. Fill and bleed brakes as necessaryService and Repair.