Operation CHARM: Car repair manuals for everyone.

Valve Springs - Installation







INSTALLATION













1. Install valve seal.
2. Install valve spring.
3. Using special tool# 9065 (1,3,), compress valve spring and install valve spring retainer and locks.




4. Release air charge in cylinder (1).
5. Remove spring compressor tool # 9065 (3).

CAUTION: Verify that the pushrods are fully seated into lifter and rocker arm. Recheck after rocker arm shaft has been torqued to specification.





6. Install rocker arm shaft and pushrods Installation .
7. Tighten the rocker shaft bolts to 22 Nm (195 in. lbs.) torque, using the rocker shaft torque sequence.




8. Remove special tool# 9070, pushrod retaining plate (1), if used.




9. Install cylinder head cover (1).




10. Tighten cylinder head cover bolts and double ended studs Cylinder Head Cover - Installation .
11. Install spark plugs.




12. Install ignition coil on plug (2), and torque fasteners (3) to 7 Nm (62 in. lbs)
13. Install ignition coil connectors (4).
14. Install air intake resonator.
15. Install air cleaner assembly.
16. Connect negative battery cable.