Operation CHARM: Car repair manuals for everyone.

Removal-Pick Up Models







INSTALLATION-PICK UP MODELS





1. Clean each end of EGR crossover tube and its connection points of any old gasket material
2. Install new gaskets (doughnuts) (2) and (5) to each end of tube.
3. Position EGR crossover tube (4) to engine.
4. Position bolt (3) at center of EGR crossover tube. Install bolt loosely (finger tight).
5. First, tighten EGR tube clamp (1) to 10 Nm (7 ft. lbs.), then tighten clamp (6) to 10 Nm (7 ft. lbs.).
6. Tighten clamp bolt (3) to 10 Nm (7 ft. lbs.).




7. Install heat shield (2) over EGR valve (1).




8. Install cover (1) and four cover bolts (2).
9. Connect both negative battery cables to both batteries.