Rear
REMOVAL
1. Remove the rear heater-A/C housing and place it on a workbench Front HVAC Housing Removal.
NOTE: If the foam seal for the flange is deformed or damaged, the seal be replaced.
2. Carefully remove the foam seal (3) from the rear heater core tube and evaporator line flange (2).
3. Remove the screw (4) that secures the rear heater core tube and evaporator line flange to the outboard side of the rear heater-A/C housing (5).
4. Disengage the retaining tab (1) that secures the rear heater core tube and evaporator line flange to the rear heater-A/C housing and remove the flange.
5. Remove the two bolts (1) that secure the rear evaporator extension lines (3) and the rear A/C expansion valve (2) to the rear evaporator tapping block (4).
6. Disconnect the rear evaporator extension lines from the rear A/C expansion valve (2) and remove the lines from the rear heater-A/C housing.
7. Disconnect the rear A/C expansion valve from the rear evaporator tapping block.
8. Remove and discard the O-ring seals and install plugs in, or tape over the opened extension line fittings and expansion valve and evaporator ports.