Operation CHARM: Car repair manuals for everyone.

Intake Manifold - Removal






REMOVAL





1. Disconnect the battery cables (1) and (3).Battery Cables - Removal

2. Disconnect the EGR Temperature sensor wire harness connector.
3. Disconnect the EGR Valve Actuator wire harness connector.
4. Remove bolt for the oil dipstick tube at the Air Inlet bracket and the nut from.
5. Loosen the CAC tube clamps at the CAC Outlet and Air Inlet and remove the tube.Charge Air Cooler and Hoses - Removal
6. Loosen and remove both v-band clamps at each end of the Air Transfer tube.
7. Remove the P-clip mounting capscrew.
8. Remove the Air Transfer tube.
9. Loosen and remove six (6) Air Inlet mounting capscrews and remove the air inlet.





10. Remove the injector fuel lines.Fuel Tube(s) - Removal
11. Disconnect the Fuel Rail Pressure sensor at the rear of the fuel rail manifold (5).
12. Remove the High Pressure fuel line from the dump/overflow valve.
13. Remove the fuel rail.





14. Remove the intake manifold grid heater wire harness.
15. Disconnect the TMAP sensor wire harness connector.
16. Remove the intake manifold capscrews.
17. Remove the intake manifold.